Kalman-Augmented Estimation for Enhancing the Reliability Analysis of Power Electronic Converters via Sensor-Error Mitigation

Faculty Mentor

Dr. Masoud Davari

Location

Russell Union Ballroom

Type of Research

Completed

Session Format

Poster Presentation

College

Allen E. Paulson College of Engineering & Computing

Department

Electrical and Computer Engineering

Abstract

The lifetime and reliability of power electronic con- verters strongly depend on accurate thermal and electrical mon- itoring during operation. This paper presents a comprehensive reliability assessment of a buck converter system under sensor- induced uncertainties and introduces an augmented Kalman- based framework for error mitigation. A 12 kW, 300 VDC to 125 VDC buck converter was modeled in Simscape using a half-bridge IGBT–diode structure with detailed loss calculation and a Cauer-type thermal network. The monitoring subsystem records junction temperature, total losses, and load power amidst other measurements while enforcing a shutdown above 150°C. The study investigates four distinct cases: a baseline converter with ideal sensing, an error-injected model with bias, drift, and gain distortion, a basic Kalman filter for partial correction, and an augmented Kalman filter incorporating sensor fault dynamics. The converter was modeled in MATLAB/Simulink using a coupled electro-thermal structure to evaluate steady- state performance, junction temperature, and lifetime using the Arrhenius degradation model. Results show that sensor errors can elevate the mean junction temperature by over 16°C and artificially extend lifetime prediction by more than 160%. The augmented Kalman filter successfully restored temperature and reliability estimates to within 4% of the baseline, confirming its ability to compensate for both random and systematic sensor deviations. The proposed estimation approach demonstrates a physics-consistent pathway for improving converter health mon- itoring and reliability prediction in systems affected by sensor degradation.

Program Description

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Start Date

4-23-2026 10:00 AM

End Date

4-23-2026 12:00 PM

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Apr 23rd, 10:00 AM Apr 23rd, 12:00 PM

Kalman-Augmented Estimation for Enhancing the Reliability Analysis of Power Electronic Converters via Sensor-Error Mitigation

Russell Union Ballroom

The lifetime and reliability of power electronic con- verters strongly depend on accurate thermal and electrical mon- itoring during operation. This paper presents a comprehensive reliability assessment of a buck converter system under sensor- induced uncertainties and introduces an augmented Kalman- based framework for error mitigation. A 12 kW, 300 VDC to 125 VDC buck converter was modeled in Simscape using a half-bridge IGBT–diode structure with detailed loss calculation and a Cauer-type thermal network. The monitoring subsystem records junction temperature, total losses, and load power amidst other measurements while enforcing a shutdown above 150°C. The study investigates four distinct cases: a baseline converter with ideal sensing, an error-injected model with bias, drift, and gain distortion, a basic Kalman filter for partial correction, and an augmented Kalman filter incorporating sensor fault dynamics. The converter was modeled in MATLAB/Simulink using a coupled electro-thermal structure to evaluate steady- state performance, junction temperature, and lifetime using the Arrhenius degradation model. Results show that sensor errors can elevate the mean junction temperature by over 16°C and artificially extend lifetime prediction by more than 160%. The augmented Kalman filter successfully restored temperature and reliability estimates to within 4% of the baseline, confirming its ability to compensate for both random and systematic sensor deviations. The proposed estimation approach demonstrates a physics-consistent pathway for improving converter health mon- itoring and reliability prediction in systems affected by sensor degradation.